How columns C–F on the Open Packaging Orders (West) tab are rebuilt each week from the filling and compounding schedules, and which files have to be uploaded to run it.
Tab: Open Packaging Orders (West)Writes: C · D · E · FJoin key: Manf Lot
01
Files to upload
Upload all four every week. The tracker is the file being written; the other three are the sources it reads. Names carry a date or version number that changes weekly — match the current cycle.
Forecast Tracking [date] EOD (West).xlsx
Role
The tracker being updated — the deliverable.
Reads
Prior-week notes G–J, updated material notes K–O, and Manf Lot.
Writes
Current-week C estimate, D category, E ship, F comment.
Daily Filling Schedule [month].xlsx
Role
Packaging (fill) dates — sets the Fill Finish date and the estimate month.
Reads
Summary - Torrance
Gives
Latest scheduled fill date per lot / order.
Compounding Schedule PML West 2026.xlsx
Role
Batching status & dates, and the comments scanned for red flags.
Reads
current + prior month tabs
Gives
Batch status, batch/CMP date, and blocker comments per lot.
West Upcoming Releases (#).xlsx
Role
Release / material corroboration — confirms “Released” and enriches material notes.
Reads
summary
Gives
Release month, Initial / Ivette / General comments, Rolling Check.
Month transitions: when a fill window spans two months, upload both Daily Filling Schedules (e.g. August and September) — packaging dates are merged across them. Match the compounding tabs to the same span (e.g. September + August).
02
How the data ties together
Every source is matched to a tracker row on Manf Lot first, then order number as a fallback.
Primary key — Manf Lot. The lot on the filling and compounding schedules is matched to the tracker’s Manf Lot. When a specific order number isn’t listed on the fill schedule but its lot is, the row is still counted as scheduled (lot-level match).
Resolve columns by header name, not position. Manf Lot and the material columns shift position between weekly file versions. Columns are always found by their header text — never a fixed letter.
Normalize lot codes. Excel silently turns codes like 6E006 into scientific notation; both sides of a join are normalized so those still match.
03
What each column becomes
C–F are rebuilt fresh each week; E carries the prior week’s commercial call.
Column
Field
How it’s set
C
estimate
Month of the Fill Finish date for scheduled rows (e.g. September); Line Trial for trials; otherwise the prior estimate is carried.
D
category
Released for scheduled / released items, Line Trial for trials, or the carried material-shortage category (e.g. PML Material - Missing, ETA Within 4 Weeks).
E
Ship
Carried forward from the prior week — it’s a commercial judgment not in the schedules. Stale error values (#N/A) are blanked.
F
comment
Built fresh from the templates in §5, with any major compounding blocker appended in red (§7).
04
Comment decision order
Each written row is resolved by the first rule it matches, top to bottom. A row is written when it has prior notes, is RLS/STD, appears on the fill schedule, or has an active batch status; dormant NST rows with none of these stay blank.
DONE stays DONE
A row previously marked DONE keeps it — even if its completed fill still shows on the historical schedule.
New, not yet scheduled → “New”
Left as New for review. Once a new order reaches the fill schedule it drops to rule 3.
On the fill schedule → schedule comment
Order listed → Fill Finish template; only the lot listed → lot-level template. Estimate = fill month, category = Released.
Line Trial → held as a trial
Estimate and category read Line Trial; the schedule line is shown if the trial is scheduled.
Released / batching, not scheduled
Not on Fill Schedule – Batch Status, category Released.
Material-constrained → refreshed note
Comment is rebuilt from this week’s material note (Initial Comments); estimate, category and ship carry forward.
Otherwise → carry prior week forward
Nothing new in the sources, so the prior comment stands.
Ship (E) carries forward in every case. Released status is confirmed against West Upcoming Releases.
05
Comment templates
Same wording as prior weeks. The delta note compares this week’s Fill Finish to last week’s.
Order on scheduleFill Finish M/D (delta) – Batch Status
Fill Finish 9/9 (delayed v. last week finish 9/8) – Batched 9/3
Lot on scheduleLot XXXXX on fill schedule thru M/D – Batch Status
Lot 6E001 on fill schedule thru 9/4 – Batched 8/7
Not foundNot on Fill Schedule – Batch Status
Material rowRM0772 (Received 8/5 – 2nd PO ESD 8/10) | PEL54 (Uline – No ETA)
Delta note
When
(newly scheduled)
Prior week had no Fill Finish date.
(delayed v. last week finish M/D)
New fill date is later than last week’s.
(pulled in v. last week finish M/D)
New fill date is earlier than last week’s.
— none —
Fill date unchanged from last week.
06
Batch status wording
The compounding status code is translated to plain wording. When a lot appears in more than one week, the most advanced status wins.
Code
Reads as
CMP
Batched M/D (uses the batch-complete date)
BAT
Batching in progress
PRW
In Pre-Weigh
RM CLR
Raw Clear
RLS
Batch released, not started
PILOT
Pilot
NST / none
Batch not started
07
Major compounding comments — in red
The current compounding comment for each lot is scanned for blockers. A blocker is appended to the F comment as a red run; the rest of the comment stays in normal text.
Not on Fill Schedule - Batch released, not started- Pending Batch Card (awaiting SKINN response; pending RM0362)
Fill Finish 9/16 (newly scheduled) - Batch not started- HOLD (components on hold)
Flag in red
Pending Batch Card
Pending MBR / MBR Needed
HOLD / On Hold
Do NOT process
Pending Assay
QUAR — QA to release
Short qty / not enough
Damaged components
Micro needed
Leave as normal text
Complete
Compounding
Preweigh Complete
Preweigh in Process
Batched
Batch Card Issued
Raw Clear
Carried flags get re-colored. When last week’s red flag rolled into this week’s prior comment as plain text and the blocker still applies, it’s turned red again rather than duplicated.
Scope is the compounding schedule. Holds that come only from the material tracker (customer holds, reformulation notes) or a raw-material quarantine list on a material row are kept in normal text, not red.
Line trials and “New” rows aren’t flagged — they’re handled separately and reviewed directly.
08
Data notes & gotchas
Things that change week to week or trip up a naive read.
Column positions move. Manf Lot and the material columns land in different letters across file versions — always resolved by header name.
Don’t force a recalc. These workbooks use XLOOKUP, which the offline recalc engine can’t evaluate and would blank out. The file is saved as-is; Excel recomputes the Totals and pivots on open.
Scientific-notation lots. Alphanumeric lot codes matching a digit-letter-digit pattern get converted by Excel; both sides of every join are normalized.
Historical schedule dates. A completed fill still shows on the schedule with a past date — that’s why DONE takes priority over a schedule match.
Ship is judgment. Column E is never inferred from the schedules; it carries forward for you to adjust.